Xav paub yog tias koj cov kabmob tsis siv neeg lub tshuab lubricator xav tau rov ua dua tam sim no, tom qab, lossis qee zaum ua ntej lub tshuab tawg hauv cov huab cua thiab ntshai? Koj tsis nyob ib leeg-xav txog lub sijhawm feem ntau xav tias zoo li tig lub log roulette kim heev.
Txhawm rau kom tsis txhob kwv yees, ua raws li cov chaw tsim khoom siv lub sijhawm ntxiv, saib xyuas cov sijhawm ua haujlwm, thiab kho cov khoom thauj thiab ntsuas kub siv cov ntaub ntawv - tsav cov lus qhia los ntawm kev tshawb fawb kev lag luam xws li SKF lubrication reportntawm no.
🔧 Cov yam tseem ceeb uas txiav txim siab tsis siv neeg bearing lubricator refill zaus
Tsis siv neeg bearing lubricators yuav tsum refill feem ntau txaus kom ib tug huv si roj los yog roj zaj duab xis, tab sis tsis yog li ntawd ntau zaus koj nkim lubricant los yog overheating.
Lub sij hawm rov qab zoo tshaj plaws nyob ntawm qhov loj me, ceev, thauj khoom, kub, thiab qhov chaw ua haujlwm qias neeg lossis ntub dej npaum li cas. Kho cov ncua sij hawm thaum twg tej yam kev mob hloov.
1. Cov kabmob loj thiab tsim
Cov kabmob loj dua feem ntau xav tau cov roj nplua nyeem ntau dua, tab sis lawv tuaj yeem ua kom txias dua thiab siv sijhawm ntev dua ntawm cov khoom siv ntxiv dua li cov kabmob me me, kev kub ceev.
- Sib sib zog nqus groove pob bearings: sib dua zaj duab xis, ncua sij hawm ntev
- Cov menyuam bearings: thicker zaj duab xis, luv luv luv
- Sealed bearings: qis dua qhov xav tau, tab sis tseem tshawb xyuas kev laus
2. Kev ua haujlwm ib puag ncig
Plua plav, ya raws, thiab tshuaj sai sai ua rau cov roj lossis roj. Nyob rau hauv ib puag ncig hnyav, koj yuav tsum ua kom luv lub sij hawm rov qab los tiv thaiv cov kabmob.
- Ntxuav, qhuav qhov chaw: cov txheej txheem ib ntus
- Plua plav lossis ntub dej: txo lub sijhawm los ntawm 30-50%
- Hnyav washdown: npaj ntau zaus refills
3. Lubricant hom thiab zoo
Cov roj nplua nyeem zoo nrog cov roj hauv paus zoo thiab cov thickener tuav lawv cov yeeb yaj kiab ntev dua, tso cai rau kev nyab xeeb txuas ntxiv ntawm cov sijhawm ntxiv hauv cov xwm txheej ruaj khov.
| Lubricant | Yam ntu ntu |
|---|---|
| Txheem roj | Luv-medium |
| Cov roj kub kub | Nruab nrab |
| Synthetic roj | Nruab nrab-ntev |
4. Lubrication system tsim
Cov twj tso kua mis thiab cov khoom siv kom raug ua kom ruaj khov yog li koj tuaj yeem tswj tau lub sijhawm rov qab. Kev tsim qauv tsis zoo ua rau muaj roj ntau dhau lossis qis dua.
- Siv cov twj tso kua mis zoo li covDBT Fais Lubrication Pump 6L
- Sib phim kab loj thiab ntev kom txaus xav tau
- Siv cov khoom sib txuas zoo xws li aBanjo Connector Push-In Fitting
⏱ Ib txwm refill ncua sij hawm rau cov bearings nyob rau hauv tas mus li tiv thaiv kev ua haujlwm tsis sib xws
Cov dej num tas mus li feem ntau xav tau cov koob tshuaj me me, nquag siv roj ntau dua, thaum lub luag haujlwm sib cuam tshuam tuaj yeem siv sijhawm ntev dua nrog kev ntsuas kub ceev.
Feem ntau tsis siv neeg lubricators tso cai rau ib lub lim tiam rau peb lub hlis twg refill cycles; ib txwm pib los ntawm cov chaw tsim khoom cov ntaub ntawv thiab kho kom zoo raws li kev vibration thiab kub tiam sis.
1. Kev ua haujlwm tsis tu ncua 24/7
Rau cov kab ib puag ncig, teem caij pib luv luv thiab kho tom qab koj tshuaj xyuas cov kabmob kub thiab suab nrov ntau ntau lub lis piam.
| Ceev | Yam ntu ntu |
|---|---|
| Tsawg | 8-12 lub lis piam |
| Nruab nrab | 4-8 lub lis piam |
| Siab | 2-4 lub lis piam |
2. Kev ua haujlwm tsis tu ncua lossis batch
Cov kabmob zaj duab xis tuaj yeem muaj sia nyob ntev dua thaum cov tshuab nres ntau zaus, tab sis nquag pib ntxiv kev ntxhov siab. Teem sijhawm daim ntawv qhia hnub thiab tag nrho cov sijhawm ua haujlwm.
- Siv cov sij hawm khiav ua koj qhov ntsuas tseem ceeb
- Tshawb xyuas qhov xwm txheej tom qab lub sijhawm ua haujlwm ntev
- Tsis txhob qhuav pib los ntawm pre-lubricating yog xav tau
3. Lub teeb piv rau cov txheej txheem hnyav loads
Lightly loaded bearings hauv kev pabcuam huv tuaj yeem khiav nrog lub sijhawm ntev dua; hnyav loaded bearings feem ntau xav tau nruj dua cov sij hawm ntxiv.
- Lub teeb load: txhua 8-16 lub lis piam
- Nruab nrab load: txhua 4-8 lub lis piam
- Hnyav load: txhua 2-4 lub lis piam
4. Data-driven interval tuning
Siv cov ntaub ntawv ntawm cov txheej txheem tiag tiag los kho cov phiaj xwm rov qab mus rau lub sijhawm, txav los ntawm kev kwv yees yooj yim mus rau kev kwv yees, ua kom lub sijhawm lubrication zoo.
🌡 Qhov kub thiab txias npaum li cas, thauj khoom, thiab ceev cuam tshuam rau lub sijhawm lubricator refill
Thaum tshav kub kub, mechanical load, thiab ncej ceev tag nrho cov hloov ceev npaum li cas lubricant lov, yog li ntawd lawv ncaj qha tswj tau npaum li cas tsis siv neeg lubricators yuav tsum refill.
Taug qab cov xwm txheej no nrog cov sensors thiab kev tshuaj xyuas tsis tu ncua, tom qab ntawd kho cov ntu ntu ntawm cov kauj ruam es tsis txhob hloov pauv tam sim ntawd.
1. Kub thiab roj lub neej
Txhua txhua 15-20 ° C nce siab tshaj cov roj qhov zoo tshaj plaws tuaj yeem txiav nws lub neej nyob rau hauv ib nrab, yuam kom luv luv refill ncua sij hawm los tiv thaiv kev hnav thaum ntxov.
- Khaws rau qhov ntsuas kub ntsuas
- Txhim kho cua txias los yog ntaub thaiv npog yog kub
- Txo cov ntu ntawm qhov kub thiab txias
2. Thauj khoom thiab tiv tauj kev ntxhov siab
Hnyav loads nyem lub lubricant zaj duab xis thiab tsa hlau sib cuag. Bearings nyob rau hauv kev poob siab los yog kev cuam tshuam yuav tsum tau rov qab ntau zaus thiab xyuas kom ze.
| Load Level | Rov qab Strategy |
|---|---|
| Teeb | Standard calendar-based |
| Nruab nrab | Txo los ntawm 25% |
| Hnyav | Txo los ntawm 40-50% |
3. Ceev thiab lubricant shear
Kev kub ceev ua rau ntau shear thiab churning, uas muaj hnub nyoog roj sai dua. Siv cov roj qib uas tsim nyog thiab ua kom rov ua dua tshiab rau cov ncej nrawm heev.
- Xaiv qhov raug NLGI qib thiab cov roj hauv paus
- Saib xyuas kev vibration ntawm siab RPM
- Tiv thaiv kom dhau-greasing uas nce cua sov
📊 Teeb tsa kev tiv thaiv kev tiv thaiv rau lubricator refilling
Ib txoj kev npaj tiv thaiv kab mob txiav cov kabmob tsis ua haujlwm thiab ua kom rov ua haujlwm rov ua haujlwm tau zoo, es tsis txhob cuam tshuam rau kev tawg thiab nres thaum muaj xwm txheej ceev.
Sib xyaw cov chaw tsim khoom cov cai nrog cov ntaub ntawv cog tiag tiag kom koj cov kabmob tsis siv neeg lubricators rov qab rau lub sijhawm thiab ntim.
1. Txhais cov bearings tseem ceeb thiab qhov tseem ceeb
Sau tag nrho cov kabmob, ntsuas lawv los ntawm kev cuam tshuam rau kev nyab xeeb thiab kev tsim khoom, thiab tsom mus rau nruj refill tswj ntawm cov haujlwm tseem ceeb tshaj plaws ua ntej.
- Classify A (critical), B (tseem ceeb), C (tus qauv)
- Muab qhov rais refill default rau txhua chav kawm
- Tshawb xyuas cov chav kawm ob zaug hauv ib xyoos
2. Tsim ib lub sij hawm thiab raws li lub sij hawm
Siv daim ntawv qhia hnub rau cov lus qhia yooj yim, tom qab ntawd kho cov ntaub ntawv zoo li qhov kub, kev co, thiab cov roj pom ntawm cov ntsiab lus tshuaj xyuas.
| Ua rau | Kev ua |
|---|---|
| Sijhawm mus txog | Tsis siv neeg refill check |
| Qhov kub thiab txias> 10 ° C | Ua kom luv luv |
| Kev vibration siab | Tshawb xyuas thiab kho tus nqi |
3. Siv cov khoom siv nruab nrab lubrication
Lub tshuab nruab nrab txiav cov ntawv yuam kev thiab khaws cov khoom rov qab txawm tias. Cov units loj dua li covFO Electric Lubricator 8Ltxhawb kev khiav ntev thiab ntau lub ntsiab lus lubrication.
- Pab pawg bearings los ntawm cov kev xav tau zoo sib xws
- Sau tag nrho cov kev hloov pauv
- Tshawb xyuas kev ua tau zoo ntawm lub sijhawm tas li
🛠 Vim li cas cov kws tshaj lij nyiam JIANHOR kom ruaj khov, meej tsis siv neeg bearing lubrication
Cov kws ua haujlwm cog ntoo xaiv JIANHOR cov tshuab vim tias lawv xa cov khoom siv tsis tu ncua, muaj tseeb lubrication ntws nrog cov khoom siv ruaj khov uas tuav hauv cov xwm txheej nyuaj.
Qhov kev ruaj ntseg no ua rau nws yooj yim dua los teeb tsa lub sijhawm rov ua kom zoo dua qub thiab zam ob qho tib si qhuav khiav thiab ntxhov siab dhau-lubrication.
1. Kev ntsuas qhov tseeb thiab kev tswj xyuas
JIANHOR twj tso kua mis me me, rov ua dua, yog li koj tuaj yeem kho lub sijhawm rov ua kom zoo dua tsis txhob cia siab rau kev kwv yees kwv yees lossis kev kwv yees.
- Programmable tso zis teeb tsa
- Tsis sib xws siab thiab ntws
- Txhawb ntau hom kabmob
2. Cov qauv tsim muaj zog rau qhov chaw hnyav
Cov lubricators no tau tsim nrog cov vaj tse muaj zog, cov ntsaws ruaj ruaj, thiab cov khoom siv hluav taws xob uas tiv thaiv plua plav, kev vibration, thiab ya raws thoob plaws ntau qhov kev lag luam.
| Feature | Tau txais txiaj ntsig |
|---|---|
| Heavy-duty casing | Lub neej ua haujlwm ntev |
| Txhim khu kev qha motors | Cov zis ruaj khov |
| Cov ntsaws ruaj ruaj zoo | Los tiv thaiv |
3. Kev them nyiaj yug rau kev npaj kho kom raug
Cov ntaub ntawv ntshiab thiab hloov tau yooj yim pab pawg saib xyuas tsim kom yooj yim, ua raws cov sij hawm rov qab ua kom haum raws li qhov xav tau tiag tiag ntawm txhua kab.
- Kev teeb tsa yooj yim thiab hloov kho
- Tau tshaj ntau cov roj thiab roj
- Txhawb kev npaj saib xyuas kev kwv yees
Xaus
Tsis siv neeg bearing lubricator refill zaus nyob ntawm qhov ceev, load, kub, thiab ib puag ncig. Pib los ntawm kev tsim cov txheej txheem, tom qab ntawd kho nrog cov ntaub ntawv ntsuas kub thiab kev co.
Nrog cov twj tso kua mis tsim tau zoo, fittings, thiab cov phiaj xwm tiv thaiv, koj khaws cov kabmob kom huv si, txo qis qhov tsis tau npaj tseg, thiab txuas ntxiv lub neej khoom vaj khoom tsev ntawm tus nqi tswj.
Cov lus nug nquag nug txog tsis siv neeg bearing lubrication
1. Ntev npaum li cas yuav tsum tsis siv neeg bearing lubricator feem ntau refill?
Ntau cov bearings khiav zoo nrog lub sijhawm rov ua haujlwm ntawm 2 thiab 12 lub lis piam. Lub sijhawm caij nyoog nyob ntawm qhov thauj khoom, ceev, kub, thiab qib kis kab mob hauv koj cov nroj tsuag.
2. Kuv yuav ua li cas thiaj paub yog tias kuv lub sijhawm ntev dhau lawm?
Cov cim ceeb toom muaj xws li qhov kub thiab txias, lub suab ntxhib, kev co siab dua, lossis qhuav, cov roj tsaus ntawm cov ntsaws ruaj ruaj. Yog tias koj pom cov no, ua kom luv luv.
3. Tsis siv neeg lub tshuab lubricator tuaj yeem tshaj roj rau cov kabmob?
Yog lawm. Cov roj ntau dhau tuaj yeem ua rau kub hnyiab thiab foob puas. Siv cov twj tso kua mis kom raug, kab, thiab teeb tsa kom xa tsuas yog qhov ntim cov kabmob xav tau.
4. Kuv puas tseem xav tau kev tshuaj xyuas nrog lub tshuab lubrication?
Yog lawm. Cov tshuab tsis siv neeg txo qis kev ua haujlwm ntawm phau ntawv, tab sis kev kuaj xyuas tsis tu ncua rau cov xau, cov kab thaiv, thiab qhov kub tsis zoo yog qhov tseem ceeb rau lub neej ntev.
5. Thaum twg kuv yuav tsum tau kho kuv lub sijhawm rov qab?
Kho tom qab kev hloov pauv hauv kev ceev, thauj khoom, lossis ib puag ncig, lossis thaum cov ntaub ntawv kho mob thiab kev tshuaj xyuas pom qhov kub lossis kev co txav deb ntawm cov qib qub.
